302 Hi Pro
Boss 302 - Racing Legend to Modern Muscle Car
Re: Boss Transmission Issues Poll Discussion Thread
Hi Everyone:
This might be my first post on this site, but I wanted you to know, that I too have experienced problems with my clutch pedal sticking to the floor, Clutch Klunk noise, every time I depressed the clutch, a crunch noise with shifting into second and third when the car was cold, occasional gear lock out on downshifts. Note: notchy crunch noise greatly improved as the transmission warmed up, but it would take at least 10 miles of driving. The problems were depressing and after the first two times to the dealership, I had to start doing a few things myself.
I would recommend that anyone experiencing these types of problems, to take it to the dealer and document the problems. However, I did replace the shift assembly with an MGW assembly. (Note: The new Barton unit is very good as well), then I had Updated the Clutch Pedal Box to GT500 specs by removing the helper spring. Then the dealer performed the Transmission Oil TSB. This help a lot with the cold notchy feeling in 2nd and 3rd. Then a clutch pedal clunk noise got so bad I took it back to the dealer and demonstrated the noise to the Technician. He immediately said the clutch has to be inspected. So, he removed the trans assembly and replaced the TO Bering, Pressure Plate and Disc. I looked at the Flywheel and they did not replace it as it still looked new with cross hatch machine marks. Oh yes, the Technician called Ford Tech Line and they advised, to replace the noted parts and do not forget to replace the pressure plate flywheel bolts.
While the dealer was waiting for parts, I purchased a Ford Racing Performance Parts Upgrade part, the Stainless Steel Clutch Pedal Fluid Line and had the technician replace this item as well. Note: I have not tracked the car and I did a proper break-in for the first 1500 miles, the clutch was replaced at just over 4,000 miles and it has just over 5,000 miles on her now.
Result? My MT-82 still has a notchy feel going into second and third, however there is no crunch noise and it is vastly improved, it is only for the first 1 mile or less, and after the first mile? Well this car is now shifting smooth and silky. Up shift, Down shift, no more lock out shifting from 5th to 3rd, etc. Never miss a 2nd to 3rd shift. Now that everything is done it is really like night and day with the shifting performance of the Boss.
So, although this might not be for everyone out there, and perhaps Ford should have improved a few things like the rear shift box mount and maybe a few other things, these updates did work for me and there is hope. The MT-82 trans is (in my opinion) geared very nicely for street / comp duty and does have the ability to become a great shifting transmission, I just think it had a bad start and some weak external components. Good luck in your quest, but it is possible. 302 Hi Pro
Hi Everyone:
This might be my first post on this site, but I wanted you to know, that I too have experienced problems with my clutch pedal sticking to the floor, Clutch Klunk noise, every time I depressed the clutch, a crunch noise with shifting into second and third when the car was cold, occasional gear lock out on downshifts. Note: notchy crunch noise greatly improved as the transmission warmed up, but it would take at least 10 miles of driving. The problems were depressing and after the first two times to the dealership, I had to start doing a few things myself.
I would recommend that anyone experiencing these types of problems, to take it to the dealer and document the problems. However, I did replace the shift assembly with an MGW assembly. (Note: The new Barton unit is very good as well), then I had Updated the Clutch Pedal Box to GT500 specs by removing the helper spring. Then the dealer performed the Transmission Oil TSB. This help a lot with the cold notchy feeling in 2nd and 3rd. Then a clutch pedal clunk noise got so bad I took it back to the dealer and demonstrated the noise to the Technician. He immediately said the clutch has to be inspected. So, he removed the trans assembly and replaced the TO Bering, Pressure Plate and Disc. I looked at the Flywheel and they did not replace it as it still looked new with cross hatch machine marks. Oh yes, the Technician called Ford Tech Line and they advised, to replace the noted parts and do not forget to replace the pressure plate flywheel bolts.
While the dealer was waiting for parts, I purchased a Ford Racing Performance Parts Upgrade part, the Stainless Steel Clutch Pedal Fluid Line and had the technician replace this item as well. Note: I have not tracked the car and I did a proper break-in for the first 1500 miles, the clutch was replaced at just over 4,000 miles and it has just over 5,000 miles on her now.
Result? My MT-82 still has a notchy feel going into second and third, however there is no crunch noise and it is vastly improved, it is only for the first 1 mile or less, and after the first mile? Well this car is now shifting smooth and silky. Up shift, Down shift, no more lock out shifting from 5th to 3rd, etc. Never miss a 2nd to 3rd shift. Now that everything is done it is really like night and day with the shifting performance of the Boss.
So, although this might not be for everyone out there, and perhaps Ford should have improved a few things like the rear shift box mount and maybe a few other things, these updates did work for me and there is hope. The MT-82 trans is (in my opinion) geared very nicely for street / comp duty and does have the ability to become a great shifting transmission, I just think it had a bad start and some weak external components. Good luck in your quest, but it is possible. 302 Hi Pro