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Drilling out welds is a no go for weight savings, you'll find a lot of weight in gutting the doors and lexan windows.Dino,
Blacksheep was on this thread and I imagine he might chime back in if for nothing more than to let you know wise choice to not drill out seam welds. I know in reading some of his beneficial posts that you are 100% correct in the fact that you would have decreased your torsional and chassis stiffness. Good move and keep us posted on how light you get down to?