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Advice Reading Rotors After Runs: Do My Brakes Check Out?

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7
6
Exp. Type
HPDE
Exp. Level
Under 3 Years
El Paso, TX
Greetings, all! First post. I'm new to the track, and I'm looking for advice on reading my rotors after 20- to 25-minute runs on the track. I recently spent a couple of HPDE weekends at Inde Motorsports Ranch in Willcox, Arizona. It's a beautiful, technical track with a couple of long straights (the back straight is an airstrip), braking from 100-130 mph down to 70-40 mph depending on turn and configuration. Those were my speeds, at least.

I am running G-Loc R12/R10 on the track, swapping with GS-1 for the street. I retrofitted the Brembo calipers and installed all new rotors and pads last month. I also replaced the GT/CS front spoiler and belly pan with PP parts and installed the big Vorshlag air deflectors for front brake cooling.

This past weekend was my second track event, I hit a much faster pace than last month, and I worked on braking with more intent during approach, adding trail braking into some turns to set the car. I encountered many more instances of maximum brake pressure since I was coming in with more speed, so I assume I built up more heat this weekend, leading to much more even transfer layer than last month (uneven deposits during first event shown at end of post). On Saturday during session 2 of 4, I switched the driving mode to Track by my instructor's guidance, because stability control was intervening early/unexpectedly. On Sunday, hitting a long right-hand sweeper at 70+ mph, my electronic aids went out (maybe broken thrust washer in rear axle), so I basically drove all of Sunday without electronic aids and have a flat spot to show for it. The electronic aids reset after a bit of normal driving, but it seems consistent that the right sweeper takes them out. Braking was great, only seeming to degrade when heat/pressure built up in the tires. At least, that's what it felt like. I used an accurate pressure gauge to take pressure down to 29 psi for my last run, and thinking maybe I need to start at 28 or 27 psi. The Michelin PS4S seem to do well until they go over 35 psi (estimated because the dash isn't very accurate).

Pictures from Saturday. Electronic aids were active, which I understand may explain the "pattern" in the rear. The rotor faces look rough, but they're still smooth with no real grooving, yet. No heat checking. Do the front rotors look good, or am I smearing binding resin? Am I out of temperature range, or is this fine?

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I forgot to take pictures after runs on Sunday, but after driving home four hours, things look mostly fine. Rears look a bit uneven, but some street driving to clean up before swapping in street pads should be fine, right? Or should I just go ahead and swap in the street pads? Braking is generally smooth and quiet while the transfer layer is still there.

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Last month during my first weekend out (first ever track event), I was running slow and I didn't get enough heat into the front pads to bed them properly (OR I dragged the brakes too long and got too much heat into them?) and ended up with uneven pad deposits. I had some instances of ABS intervention, but I don't think stability control had to grab me. Braking was adequate, but grindy and grabby. Rears looked... normal? I'm looking through pictures from last month and it seems I didn't even take pictures of the rear. I drove the car on the street for a couple of weeks to clean the rotors off, which seemed to work out well before swapping to street pads, which took to the rotors well. My rotors didn't develop any hard spots, and everything worked much better during the second event this past weekend.

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They felt great this weekend. I swapped to the R12/R10 the day before the event. Driving four hours each way to and from the event, everything's been smooth and even quiet.
 
The rotors look pretty good. Driving with the track pads on likely will clean the surface up a bit as they are more aggressive than the street pads. When you pull the pads off, measure for taper wear. Swapping sides and directions will help even the taper wear out and give you more pad life.

I also run PS4s on my Mach 1 PP... my Ford manual suggest 27 psi all around with 33-34 psi hot as track pressures with the factory installed PS2s. I track PS4s and set 26 or 27 to get 33-34 hot. 35 psi is when I feel the tires going "off" by the in-car readings confirmed at track-off.
 
The rotors look pretty good. Driving with the track pads on likely will clean the surface up a bit as they are more aggressive than the street pads. When you pull the pads off, measure for taper wear. Swapping sides and directions will help even the taper wear out and give you more pad life.

I also run PS4s on my Mach 1 PP... my Ford manual suggest 27 psi all around with 33-34 psi hot as track pressures with the factory installed PS2s. I track PS4s and set 26 or 27 to get 33-34 hot. 35 psi is when I feel the tires going "off" by the in-car readings confirmed at track-off.
You reminded me I need a caliper, so I just ordered one. Tire pressures should be even lower than I thought, wow! Thanks so much for the great info.
 
Funny I also snapped a thrust washer at Inde and it led me to getting the GT350 axles so I get rid of them. Driving the car with the dash a christmas tree is doable but not fun (in my case it heavily ramped up the booster so the brake pedal had very little feel before it wanted to lock a wheel). Also when Advancetrac is on, the rear brakes are doing a lot more interferring than you will notice, shut it all off on the grid before going out.
 
Funny I also snapped a thrust washer at Inde and it led me to getting the GT350 axles so I get rid of them. Driving the car with the dash a christmas tree is doable but not fun (in my case it heavily ramped up the booster so the brake pedal had very little feel before it wanted to lock a wheel). Also when Advancetrac is on, the rear brakes are doing a lot more interferring than you will notice, shut it all off on the grid before going out.
Are the GT350 axles required to remove the thrust washer? I read that people are just removing it, then torquing the axle nut about 200 ft-lbs with red loctite (over the specified 100 ft-lbs + 45 degree arc) and adding a witness mark to keep an eye on the nut.

Yes, while the dash is lit up, throttle response feels different, and I did lock up a wheel and only realized it when I heard a funny sound (more like a sliding "zip" rather than a screech) and saw a lot of smoke. I left a nice, dark, ~50 ft skid mark on the hill going into turn 14. I tried letting out a bit, but I was deep in the braking zone, and the lock held the entire time. It's a little noisy on the highway, now. I tried Track mode, but haven't turned off AdvanceTrac yet, although the thrust washer did that for me. I will definitely try it next time I'm out, now that I know it's okay without any of it! I'm also seeing 11.6V in the dash before starting the car, although I'm over 14V while running, so I'm going to replace the battery.
 
Are the GT350 axles required to remove the thrust washer? I read that people are just removing it, then torquing the axle nut about 200 ft-lbs with red loctite (over the specified 100 ft-lbs + 45 degree arc) and adding a witness mark to keep an eye on the nut.

Yes, while the dash is lit up, throttle response feels different, and I did lock up a wheel and only realized it when I heard a funny sound (more like a sliding "zip" rather than a screech) and saw a lot of smoke. I left a nice, dark, ~50 ft skid mark on the hill going into turn 14. I tried letting out a bit, but I was deep in the braking zone, and the lock held the entire time. It's a little noisy on the highway, now. I tried Track mode, but haven't turned off AdvanceTrac yet, although the thrust washer did that for me. I will definitely try it next time I'm out, now that I know it's okay without any of it! I'm also seeing 11.6V in the dash before starting the car, although I'm over 14V while running, so I'm going to replace the battery.
From my understanding, if I'm wrong please someone correct me, the thrust washer is really in there as a spacer because the back of the hub doesn't mate up perfectly and is that 1 or 2 mm short (probably a work around from ford due to the same half shafts used with multiple differentials). If you run without it and overtorque you could be very slightly putting tension in the inside of the half shaft "pulling" it out. Will that ever matter or have any negative effects? I dont know, probably not but personally I wouldn't like that setup. The face that meets the hub on the GT350 axles are that 1-2mm further out to where they don't need a spacer to mate up.

Also the BCM logic when it reads a fault is very unpredictable. When my ABS system was going nuts the EPAS was turning on and off until it eventually stuck off. Even after replacing all of the parts to make the ABS system happy the EPAS was stuck in a communication error.
 
Are the GT350 axles required to remove the thrust washer? I read that people are just removing it, then torquing the axle nut about 200 ft-lbs with red loctite (over the specified 100 ft-lbs + 45 degree arc) and adding a witness mark to keep an eye on the nut.

Yes, while the dash is lit up, throttle response feels different, and I did lock up a wheel and only realized it when I heard a funny sound (more like a sliding "zip" rather than a screech) and saw a lot of smoke. I left a nice, dark, ~50 ft skid mark on the hill going into turn 14. I tried letting out a bit, but I was deep in the braking zone, and the lock held the entire time. It's a little noisy on the highway, now. I tried Track mode, but haven't turned off AdvanceTrac yet, although the thrust washer did that for me. I will definitely try it next time I'm out, now that I know it's okay without any of it! I'm also seeing 11.6V in the dash before starting the car, although I'm over 14V while running, so I'm going to replace the battery.
Note - the "specified 100 ft-lb + 45 degrees" produces torque that's more like 400 ft-lbs.
 
From my understanding, if I'm wrong please someone correct me, the thrust washer is really in there as a spacer because the back of the hub doesn't mate up perfectly and is that 1 or 2 mm short (probably a work around from ford due to the same half shafts used with multiple differentials). If you run without it and overtorque you could be very slightly putting tension in the inside of the half shaft "pulling" it out. Will that ever matter or have any negative effects? I dont know, probably not but personally I wouldn't like that setup. The face that meets the hub on the GT350 axles are that 1-2mm further out to where they don't need a spacer to mate up.

Also the BCM logic when it reads a fault is very unpredictable. When my ABS system was going nuts the EPAS was turning on and off until it eventually stuck off. Even after replacing all of the parts to make the ABS system happy the EPAS was stuck in a communication error.
I would guess that geometry changes through suspension travel (and bushing play) affect axial alignment more than 1mm. I'm willing to mess with that small amount as long as there aren't any clearance issues. After this last event, I'm just about set on upgrading to spherical bearings, which should provide a more drastic reduction in any changes of axle length, at least under high lateral load. I haven't checked for stored codes yet, so I don't know which side wheel sensor was affected. I picked up some axle nuts today and will take a look in the morning. Local dealer said he sold his last thrust washer shortly before I called :hmmm:. I didn't want to buy them, anyway. They're listed at $40+. I thought they were supposed to be about $15.

After each session, all of the lights turned off and driving modes returned after driving around normally and power cycling. But that fast sweeper after the straight knocked everything out again. I found some pictures today where someone showed the thrust washer contacted the wheel sensor.
 
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