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S650 Dark Horse KRM Fuel Pump Review (and one issue)

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57
56
Exp. Type
HPDE
Exp. Level
3-5 Years
Paola, KS
My primary track is Ozarks International Raceway. One of the features of this course is a long section of constant left turns, from a 180 degree hairpin then into a long sweeping lefthand turn down the front "straight" (which isn't). With my Dark Horse's stock fuel system, by the end of the pit wall when the fuel was around 50% the car would start sputtering. This is annoying for a lot of reasons, so I bought a KRM fuel pump which claims that their pickup will not have this issue, and will make all of the fuel in the tank available.

I've done two track days at Ozarks since the install plus two days at Heartland Park and I can say that it works completely as advertised. HOWEVER I have found one issue, which has nothing to do with the KRM unit itself but has to do with the fuel level indication damping in the Mustang. The fuel pump will absolutely use 100% of the fuel in the tank. But, the fuel level sender is damped pretty heavily, and so what will also happen is that, when you get towards the bottom of the range, the fuel level indicated will not accurately keep up with what is in the tank.

At Heartland Park I ran into this issue where, coming onto the front straight, the engine gave a hiccup with the fuel indicating 11% in track mode. I got off immediately and got back to my RV. When I went to go start the car up to drive to the gas station, it wouldn't start. I put in roughly 1.5-2 gallons, drove to the gas station, and put in 14.6 gallons on a supposed 16 gallon tank.

Last night at Ozarks this caused me issues again. I decided I needed to come in for fuel as I knew I was getting low. In turn 15 (roughly 3/4 of the way through the course) with 13% indicated, it ran out of fuel and was dead. If any of you were there, my sincerest apologies for black flagging the session while they hauled my dumb self off the track. As I was sitting with the car powered on while I threw a couple gallons in so I could load the car back up on the trailer, I saw the fuel level continue to drop, further providing evidence to the heavy damping.

So, lesson learned: 20% = get off the track. Normally this wouldn't have been an issue, but this was a 90 minute session. I'd been going for a bit over an hour total when it happened.

But, as to the issue that the KRM pump sets out to solve of no longer having fuel starvation at half a tank, it does absolutely do that.

Hope this helps someone both to solve the fuel starvation issue, and not get embarrassed on track like I did. Your car (and driving), of course, may have a different number where it says it runs out. My guess is that the 13% at Ozarks vs. 11% at Heartland Park had to do with the fact that Ozarks is much more intensive and constant on having some form of lateral Gs. Or, maybe it's just variability. Either way, 20% is my "get off the track" number.
 
Hope this helps someone both to solve the fuel starvation issue, and not get embarrassed on track like I did. Your car (and driving), of course, may have a different number where it says it runs out. My guess is that the 13% at Ozarks vs. 11% at Heartland Park had to do with the fact that Ozarks is much more intensive and constant on having some form of lateral Gs. Or, maybe it's just variability. Either way, 20% is my "get off the track" number.
Have in mind that Mustangs are thirsty animals on track a 2 miles lap is around 0.5 gallons. I think the KPM unit suggest a minimal of 1 gallon when using the pump. So keeping 3 gallons sounds reasonable to me. Much better than the stupid half a tank limit which is like 8 gallons. And you can consider yourself lucky at my local track the fuel cuts starts at 3/4 full because we have a high speed sweeper left Parabolica style corner.
 
My real point was that by the time it was indicating 11-13%, it seemed to actually be 0%. My guess is that 20% indicated probably ends up being less than 3 gallons while on the track from what I saw, although maybe it ends up being accurate (3) at that point.

Either way, from now on, that will be when I'm getting off the track if I haven't gotten off yet for other reasons. This only brought itself up as an issue since this was an extended open track/night session period. With the normal 20-30 minute sessions that I end up seeing at track days, after 2-3 (depending on other factors) I'm at a point where I fill up regardless. Was a good lesson learned.
 
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